Each framehorn top surface possessed a bit of an eyesore since they both had accessory holes in place. To clean up the overall area and give them a sanitary look, the holes were plug welded using a Miller Synchrowave 250 TIG welder and then ground smooth using a grinder and 36-grit disc.
At this time the bumper was test fit to be sure its mounting would be well-balanced and approximately 1 inch from the front valance. This gives you the opportunity to make any final tweaks prior to proceeding. With all measurements perfect, a black marker was used to outline the bolt-mounting holes on the top and bottom of the framehorns. The bumper was then removed and a 7⁄16-inch Roto-Kut drill bit was used to drill the required mounting holes into the horns. Once completed, the holes were deburred and the hardware was test fitted.
The area was then masked off and given a simple coating of SEM self-etching primer. Once dry, a final coating of Krylon satin black was applied. Once the paint dried, the bumper was secured in place and final measurements were taken to confirm its rear face was 1 inch from the front valance. Standing back and checking out the modification, it was easy to see that the subtle change made a big difference in the overall appearance to the front of the truck and to us that’s just plain cool!