For additional strength a pair of gussets were added to the back of each bag mount. Note t
The last chore was to redo the air bag mounts we installed at the beginning of the project. We had mounted them to the outside of the ’rails for stability and had elected not to alter the floor of the bed to accommodate them, which had a great deal to do with our decision to alter the plan and not lower the rear too far. Ultimately, it came down to a choice between not having the truck sit the way we wanted or cutting holes in the bed—following the motto “anyone can restore a truck, it takes a real man to cut one up” we whacked the necessary holes in the floor and raised the bag mounts 3 inches.
When it was all said and done, we had come back to our original intention, and we’re glad we did. The chassis is now level, it’s 3 inches lower in front and 6 inches in back. We still have a couple minor things to do like patch the holes in the floor, but we wanted to shoot it with bed liner anyway. We had to order shocks that were 3 inches shorter and don’t have them yet and the tailpipes have to be re-routed, but we’re going to build a new exhaust system when the new engine goes in. Those are the plans—and this time we’re going to stick to them. CCT
While we were at it we decided to clean and paint the frame with Chassis Black POR 15 from
Since there was a difference in depth of the upper and lower flanges of the framerails, th
This is the original spring pack, seven leafs and two overloads.
The replacement spring is de-arched and has five leafs, and we’ve already discovered they
We finally got the drop in height we were after, an improvement in ride quality when the t
Choosing The Right Welder For The Job
Modifying the frame of any vehicle is a critical operation that must be done correctly, and if any welding is involved a machine with adequate capacity is a necessity.
What really sold us on this welder was the Auto-set function.
All welders have a duty cycle, which is how many minutes out of ten they can weld continuously before they have to be allowed to cool, and the higher the amperage setting on the welder goes the shorter the duty cycle becomes. That means that when welding on something heavy, like the frame of our F-350, with a small capacity welder it will probably have to be turned up so high the duty cycle will be extremely short, and exceeding the duty cycle can result in erratic operation that produces poor quality welds.
Another issue often faced by those of us who don’t weld on a regular basis is adjusting the machine properly. Normally, we don’t get it right until we’re almost through with what we’re doing.
Set one dial to the diameter of wire being used, the other to the thickness of the materia
While in the middle of this project, our welder up and quit and we were given the opportunity to try a new Miller Millermatic Auto-Set 212—now we’re wondering how we’ve lived without it. At 160 amps it has a 60-percent duty cycle, which is plenty of capacity for anything we’ll ever do without fear of overtaxing the machine.