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I decided to use the stock grille opening, so all I needed to do was make a pattern of the inner perimeter of the opening. Because the grille bars are 1-inch, and I’m going to set the distance between each bar and the grille surrounding at 1¼-inch, I took 2¼-inches off the outer perimeter of my pattern. I then transferred the pattern to a piece of plywood and used a jigsaw to cut out the shape, which gave me my first buck. Each grille bar will be shaped around the outer edge of the buck.