It's not uncommon in our hobby to see a truck that has been customized to such an extent that it makes it quite hard for not only the newcomer but even the seasoned classic truck veteran to discern the model, year, or even the make of a hot rod hauler. This can be traced back to the earliest days of customizing when guys were swapping out items on their stock pickups in favor of more modern conveyances.
This act of updating, as it were, continues today in the guise of dropping in the latest Detroit has to offer in drivetrain and suspension components as well as using original parts from the past to customize our rides to satisfy our desire to set our rides apart from the pack. While some upgrades, such as the aforementioned drivetrain and suspension components are due to our desire to make our trucks a little more user friendly in a contemporary environment, some are made to make them even more retro, as it were.
Things like disc brakes, EFI systems, and overdrive transmissions arguably make sense, but when it comes to the aesthetic side of customization, sometimes looking to the past makes the most sense.
Here's the '52 Pontiac dash...
Here's the '52 Pontiac dash fresh from the Pomona swap meet with all the stock bits still intact. The first step is to gut the dash and send out the gauge cluster and clock to Classic Instruments where they'll be giving it a complete restoration.
This has proven to be very true in the '52 Ford F-1 pickup that I've been building over the last year or so. If you're a reader of our sister publication, Street Rodder magazine, you might recall the Hemi buildup I did as well as the T5 transmission story we ran a few months prior. That's the traditional drivetrain that will inevitably power the hauler, but complementing the old parts are a few modern additions in the form of a Currie 9-inch rearend with disc brakes and a Total Cost Involved Mustang II IFS installed up front. The goal is to have a truck that will appeal to the traditional aesthetic that I love and will perform in a contemporary, real-world application.
With that traditional aesthetic in mind, I was recently looking over the cockpit confines of the stock F-1 and realized that the dash was lacking that '50's flair that I wanted. Consisting of two 41/2-inch round gauges and a minimal amount of chrome trim, it just didn't have that '50's custom look. With that said, I started scouring the swap meets and the internet in search of something a bit classier to slide into its place. What I found was a dash out of a '52 Pontiac passenger car that incorporated not only a liberal amount of chrome, but had a gauge cluster that would allow Classic Instruments to restore it complete with volt meter, fuel gauge, speedo, oil pressure, and water temperature gauges all incorporated in the same cluster. The price was right and the specs were met and soon I found myself trying to fit the wide dash into the narrow confines of the pickup cab.
Fitting a dash from a larger passenger car into a pickup is not without its share of headaches, but with a little patience and perseverance, any dash can be trimmed and shoehorned to fit just about anything. One thing to be careful of is trimming too much of the original dash and surrounding area before the new dash can be mocked up into place. This can result in more work than necessary and will compound any problems that may arise. But by going slow, measuring twice and cutting once, it's easy to fit any dash into your ride, instantly transforming a stock hauler to a custom; all in a day's work.
For reference sake, here's...
For reference sake, here's a Pontiac dash in its original guise. Note the healthy use of chrome and other goodies more associated with cars of the '50s than what's typically found in pickups of the era.
With the Pontiac dash being...
With the Pontiac dash being dismantled, our attention is turned to the F-1 cab where we've marked the area to be cut out with masking tape.
Cutting out the stock dash...
Cutting out the stock dash is made easy using an HTP MicroCut 301 plasma cutter.
The stock dash is removed,...
The stock dash is removed, except for the support brace that runs along the bottom of the dash. It seemed like a good idea to leave that intact for the time being in case we wanted to tie in the new dash to the support to ensure everything stays nice and stiff.
While there's room to work,...
While there's room to work, we mocked up the Vintage Air GEN-II Compac evaporator unit and checked to see if there was going to be any interference.
The '52 Pontiac that donated...
The '52 Pontiac that donated the dash is a bit wider than the pickup cab and with the dash mocked in place, it was obvious some trimming would be in order.
A few measurements told us...
A few measurements told us that the lower corners of the Poncho dash would need to get the axe, as well as the upper corner areas. A 3-inch strip where the ashtray resides would give us the proper width to fit the F-1 cab. The taped off areas show where the trimming will be made.
Once the dash was cut apart,...
Once the dash was cut apart, it was time to narrow it those 3-inches mentioned before.
A file and a straight edge...
A file and a straight edge gets the gap as straight as possible before the two halves are welded back together, albeit 3 inches narrower.
Compare the relation between...
Compare the relation between the radio bezel and the glovebox in this photo to that of the original dash and you get an idea of just how much was taken out to get the dash to fit.
With the dash narrowed, we...
With the dash narrowed, we can now mock it into place and begin fitting it into position. This gave us a better idea of how the new dash would fit into place and allowed us to trim the stock dash area further.
The next step was to begin...
The next step was to begin attaching the dash to the cowl of the F-1. It was first tacked along the top before the lower bracing structure was tied into the A-pillars. Once in place, we threw the dash back together and slid the seat in to see how everything was going to look from the driver's perspective. Now's the time to find out if anything's crooked or tilted too far one way or the other. Everything checked out so on we went.
The passenger side of the...
The passenger side of the dash looked the simplest so we started there by making a cardboard template of the area between the dash and A-pillar that needed to be filled.
The template was then transferred...
The template was then transferred to a piece of 18-gauge sheetmetal and formed on a homemade die.
For the end cap, the same...
For the end cap, the same process was used.
The pieces were then tacked...
The pieces were then tacked in place before being welded and ground smooth. By fabricating an end cap that runs the height of the new dash, this gives it a nice solid attachment point to the A-pillar and preserves a "factory" look.
For our welding enjoyment,...
For our welding enjoyment, we're using the latest and greatest from Miller, a Diversion 165 TIG machine.
A peek through the glovebox...
A peek through the glovebox door reveals the Vintage Air evaporator unit we mocked up earlier. We wanted to maintain an original, '50's era aesthetic to the interior so the evaporator was mounted nice and high up under the dash, sacrificing the glovebox in the process.
On the driver side, you can...
On the driver side, you can see that there's a bit more empty space to fill than there was on the passenger side.
As luck would have it, the...
As luck would have it, the strip we took out of the dash when it was narrowed was just right to fill the void and allowed us to maintain the ashtray, giving us a small storage space for fuses, spare change, etc.
To match the opposite side,...
To match the opposite side, the same end cap pattern was used for the driver side.
With the end cap tacked into...
With the end cap tacked into place, a few relief cuts were made in the ashtray patch panel for us to be able to form the compound curve necessary for it to meet the end cap.
Those relief cuts were then...
Those relief cuts were then welded up and a bit of hammer and dolly work was used to get the corner just right. A final patch panel was then made and tacked into place to finish up the area.
Here's a good shot of the...
Here's a good shot of the corner and where the welds (albeit a bit shoddy!) were made.
To grind the welds, we used...
To grind the welds, we used a die grinder with a cutoff wheel to get them fairly flat (a little secret shared by our buddy Cal Tanaka) before sanding them nice and smooth with a 120-grit sanding disc.
The corner turned out pretty...
The corner turned out pretty nice and with a bit of body filler, will look great.
Here's the finished dash eagerly...
Here's the finished dash eagerly awaiting the return of the gauges from Classic Instruments. Not a bad upgrade from the relatively utilitarian, stock F-1 dash to a flashier '50's Pontiac number.