 Now there is a nice pattern...  Now there is a nice pattern to go off of and we can cut it into our nice chunk of hickory with a jig saw. |  The hickory is pretty tough...  The hickory is pretty tough so we went slowly to prevent splintering it... |  ...We didn't cut right on...  ...We didn't cut right on the line, instead we left just a little overage so we can come back and hand-finish the edge. |
 We used a wood file and some...  We used a wood file and some 400-grit sandpaper to finish our cut. |  After getting the side boards...  After getting the side boards fitted we set the other boards in place and marked the gas filler location. We used a hole-saw chucked in a hand drill to make the hole. The only reason we needed to do this now was the filler neck sat a little high and was holding the center board up. |  With all the boards and stainless...  With all the boards and stainless strips set into place we started marking all the new hole locations... |
 ...Because we are converting...  ...Because we are converting to a seven board setup we will need to drill all new holes for the stainless strips. |  After using a centerpunch...  After using a centerpunch to indicate where bed bolts needed to go, we drilled 42 holes (seven strips with six holes). |  The front bolts that hold...  The front bolts that hold the bed assembly to the frame stick up above the crossmember. |
 A little finesse with a -inch...  A little finesse with a -inch drum sander chucked into an pneumatic die grinder and the relief was cut to size in a jiffy. | | |