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Aluminum Gas Tank - Totally Tanked

Aluminum Gas Tank
Taking no chances, Chance... 
   
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Aluminum Gas Tank
Taking no chances, Chance (sorry, that was lame, but I had to do it) secured the tank to the frame using C-clamps, which made sure the tank didn't move during drilling.
Aluminum Gas Tank
Before we got out the drill,... 
   
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Aluminum Gas Tank
Before we got out the drill, we used a punch in the center of our marked holes to aid the drill bit from moving around. After all, we don't want to scratch the new tank.
Aluminum Gas Tank
Using the correct bit, we... 
   
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Aluminum Gas Tank
Using the correct bit, we drilled the holes through the tank flanges and the frame.
Aluminum Gas Tank
Next up, we secured the tank... 
   
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Aluminum Gas Tank
Next up, we secured the tank to the frame. We used regular nuts and bolts, but No Limit does provide threaded clips for those who do this with the bed on.
Aluminum Gas Tank
Although the tank does act... 
   
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Aluminum Gas Tank
Although the tank does act as a giant crossmember to help keep the frame's integrity intact, No Limit suggests using the rear crossmember. However, instead of just reinstalling it, they recommend flipping the crossmember over for better fitment. By flipping the crossmember and finding the correct mounting position, we were able to drill the new holes in the frame to bolt up the crossmember.
Aluminum Gas Tank
Because we moved the tank... 
   
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Aluminum Gas Tank
Because we moved the tank to the truck's rear, the factory fuel lines will no longer work. Therefore, we had Inline Tube send us 3/8-inch stainless steel fuel line stock so we could make our own fuel line.
Aluminum Gas Tank
Using a small tubing bender... 
   
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Aluminum Gas Tank
Using a small tubing bender and the Knee Bender 2000 (the region just below your knee cap), we bent the Inline Tube fuel line to follow the frame's contour from the fuel pump to the rear of the No Limit tank.
Aluminum Gas Tank
Because the fuel line will... 
   
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Aluminum Gas Tank
Because the fuel line will connect to the fuel pump and No Limit tank via a short rubber hose, I flared the end of the line, which will help prevent the line from sliding off or working itself loose.
Aluminum Gas Tank
Here you can see how I bent... 
   
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Aluminum Gas Tank
Here you can see how I bent the line to follow the Air Ride Technologies C-notch and mounting bolts. It's important to make sure you flow with the frame and make sure the line isn't resting on any protruding objects. The last thing you want is your fuel line rubbing up against something and eventually springing a leak.

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GMC Yukon XL Research
GMC Yukon XL Finding a fuel efficient automobile today is easier than ever. Check out the GMC Yukon XL buyer's guide providing information on car specs, reviews and fuel economy. The 2009 Yukon XL is offered with your choice of V8 engine, and it has a comparable warranty. Other similar vehicles are the Ford F150 and the Ford Expedition.
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Aluminum Gas Tank  Aluminum Gas Tank
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