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1971 Chevy Truck - Project Get ShortyPart 2: Walking On Air From the February, 2009 issue of Custom Classic Trucks By Dakota Wentz
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When we left Project Get Shorty last month, the frame had just been buttoned back up, and it was time to start putting things back together. Like we said before, the '71's underpinnings aren't going to be the stock trailing arms, coil springs, control arms, etc. Instead, a complete setup from Air Ride Technologies is going to take its place. As every truck and hot rod enthusiast knows, the rear suspension setup on '63-72 Chevy trucks is more than adequate. In fact, it's so consistent and proficient that to this day every NASCAR running the oval utilizes the same Chevy truck arm suspension designed in the '60s. Knowing the rear suspension's history, Air Ride Technologies (ART) has retained the basic blueprint but refined a few areas to accommodate lowered, air-suspended vehicles with their new STRONGARM kit. For starters, one of the key developments on the new ART kit is the C-notch plates. In order to get the truck's rear as low to the ground as possible without cutting the bed floor, ART designed a bolt-in C-notch. By cutting a minimal amount out of the frame and bolting up the new plates, the truck's rear can lay as close to the ground as possible. Another area that ART honed in on is the trailing arm crossmember. Because the suspension geometry, mounting locations, and more are the same as stock, the ART kit can be used with the stock trailing arm crossmember. The new ART crossmember is basically the same, but with one vital advantage: Since the truck can now be dumped on the ground, something had to be done with the exhaust. The old crossmember enabled the exhaust to either run underneath the crossmember or to the side, which defeats the purpose of laying the truck out if the exhaust is going to hang low and hit. To solve the problem, ART developed a tubular crossmember with adequate room to run the exhaust through the crossmember, eliminating any clearance issues. With the question of clearance out of the way, ART's next move was to make sure the rearend geometry stayed the same throughout the range of travel. One area of focus was to make sure the rearend wasn't engaging in excessive lateral movement, or in laymen's terms, moving side to side, due to the insufficient Panhard bar setup. To compensate for the stock Panhard bar system, ART designed a billet aluminum bracket that bolts from the 12-bolt housing to the frame. The new Panhard bar and mount keep the rearend stationary and the truck tracking straight. The other area that needed attention was making sure the pinion angle was within spec during travel. To solve this, ART designed a new bracket that attaches to the tubular trailing arms and keeps the pinion angle where it should be.  Instead of reusing the factory...  Instead of reusing the factory trailing arm setup, we're going to install Air Ride Technologies' rear STRONGARM kit. Here you can see a bird's eye view of everything in the kit.  With the truck's rear half...  With the truck's rear half dismantled, I decided now would be as good a time as any to clean up things. Using a wire wheel on the grinder, I cleaned up the rearend and rattle-canned it black.  The next step was to find...  The next step was to find the new wheelbase. We knocked out the factory crossmember and set the Air Ride trailing arm crossmember in place. Up front, it was basically the same story. The front suspension on a stock '63-72 will work, but in order to maximize ground clearance and the full travel of an air-suspended frontend, Air Ride designed an entire bolt-on front suspension, also dubbed the StrongArm kit. Replacing the stock A-arms are new tubular control arms designed and built by ART. The new upper and lower A-arms come complete with bushings, ball joints, and cross-shafts, which means all one has to do to install the arms is bolt them up. ART also equips the arms with the correct year of ball joints that fit the stock spindles. As for mounting the air spring, all one has to do is drill a few holes and bolt the mounting plate to the upper spring pocket. Another area ART improved is the frame mounting stud for the shock absorber. On a stock setup, the upper shock mount is bolted to a lone standing stud off the framerail that is prone to breaking. ART designed a solid upper shock mount that bolts to the frame that can take the punishment of everyday use. Along with the rear suspension, the front suspension parts are all jig-assembled and hand-MIG welded. Not to mention all the brackets are laser-cut and CNC-machined for a precise fit. For Project Get Shorty, Air Ride Technologies sent us a complete front and rear STRONGARM kit with CoolRide airbags. They also sent us a RideProE system and the new LevelPro system, which we will install in an upcoming issue. As for this installment, we bolted up the front and rear suspension with no problems at all. The only tricky part was determining the new wheelbase pickup points since we shortened the frame, but even that is only a series of measurements. Check it out.  ext, we bolted the trailing...  ext, we bolted the trailing arms to the rearend.  With the trailing arms mounted...  With the trailing arms mounted to the rearend, we slid the assembly in place and bolted the arms to the Air Ride crossmember.  In last month's issue, before...  In last month's issue, before any disassembly took place I drew a reference line on top of the frame where the rearend centerline was located. The first step to finding the new wheelbase was to line up the rearend with those reference marks.  The wheelbase from the center...  The wheelbase from the center of the axle to the center of the front hub is 115 inches, so now it's a matter of finding a location to mount the ART crossmember. I didn't want to mount the rearend crooked, so I found this cab mount (right arrow) on both sides of the frame. I measured from the cab mount to the ART crossmember's forward edge (left arrow) to find the new wheelbase.  Once the ART crossmember was...  Once the ART crossmember was in what I thought was the correct position, I then found a second reference point (a hole about 5 inches from the forward edge of the crossmember [arrow] on both sides of the frame) and took second measurements.  Lastly, I measured from the...  Lastly, I measured from the hub center to the axle center 115 inches, but here's something to look out for: The hub may not be turned exactly straight, which could throw off the measurements, so I also measured from the center of the lower ball joint back to the axle center to make sure everything was squared up. Finally, after three solid measurements the rearend was in place (I know it seems redundant, but this step is just slightly important), and the required holes were drilled into the frame to bolt the ART crossmember in place.  Following the ART instructions,...  Following the ART instructions, I scribed the pattern for the C-notch plates to the frame, but before any cutting took place, I knocked out the rest of the factory crossmembers, except for the one closest to the back of the frame.  Then, using a plasma cutter,...  Then, using a plasma cutter, I cut the frame and installed the ART C-notch plates  With the C-notch plates bolted...  With the C-notch plates bolted up, I installed the ART upper shock mount brace.  Now that the frame was structurally...  Now that the frame was structurally secure, I removed the remaining braces. We ground down the frame, and Ty Ospring tagged it with the rattle can.  The next step was to bolt...  The next step was to bolt the lower shock brace to the trailing arms. The shock mounting studs were installed to the lower and upper shock braces.  In order for the airbag air...  In order for the airbag air fitting, which mounts on top of the airbag, to clear the frame, we used a drill bit and a round file to clear up some room.  Once the air-fitting notch...  Once the air-fitting notch was cut in the frame, we could then bolt up the ART CoolRide bag to the frame and trailing arm.  Then we mounted the shocks...  Then we mounted the shocks to the upper and lower brace.  Our last step for the rear...  Our last step for the rear was to bolt the new ART Panhard bar mount to the differential using the new billet aluminum mount, and then mount the bar to the frame.  With the back squared away,...  With the back squared away, the next step was to install the front ART STRONGARM kit. As you can see, everything needed is there. Now all that's left to do is bolt it together.  The ART CoolRide bag revolves...  The ART CoolRide bag revolves around this mounting plate. The first step was to place the airbag on the plate with the mounting stud in the "C" position so we could get an idea of where the plate needed to be mounted.  Then we placed the mounting...  Then we placed the mounting plate in the appropriate "C" mount position into the upper spring pocket, aligning the ART plate with the pocket's shape.  When the plate was in the...  When the plate was in the correct position, we clamped it in place and drilled the appropriate holes.  Our next step was to secure...  Our next step was to secure the airbag to the plate, screw the air fitting in,...  ...and install the airline...  ...and install the airline in the fitting.  On the spring pocket's backside,...  On the spring pocket's backside, I drilled a hole for the air line to exit toward the rear, then ran the air line out of the hole.  It was then time to bolt the...  It was then time to bolt the airbag plate assembly to the upper pocket.  Instead of using the lone...  Instead of using the lone standing factory shock mounting stud, ART designed this reinforced shock mount. By removing the factory shock mount and placing the new ART mount in the correct location, the holes can be drilled in the frame to install the shock mount.  Because the new ART upper...  Because the new ART upper and lower A-arms come complete with cross-shafts, bushings, and ball joints, all that is left to do is bolt the upper arm to the factory location.  My last step for this installment...  My last step for this installment was to bolt up the lower A-arm to the crossmember using the factory U-bolts, then fasten the airbag to the lower A-arm.
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The Thinker??? - Haul Monitor
Ryan talks about the friendly badgering that goes on around the shop and overcoming obstacles that seemly pop up out of nowhere during a project....
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