|
|
1955-1959 Chevy and GMC Door Hinges - Hangin' Out- TechWith A Set Of Brothers' Tri-Five Hinges From the February, 2009 issue of Custom Classic Trucks By Dakota Wentz
|
|
Doors are what most people would call deceiving. You see, when one reaches for a door handle on a Tri-Five Chevy truck, all it takes is a simple push of a button and the door opens with ease. However, the truth of the matter is that those doors aren't necessarily light; in fact, they are rather heavy, especially when the window, door internals, door panels, and possibly radio speakers are installed. What makes them so easy to open is the hinges, which allow them to swing freely, but even hinges begin to have a problem doing their job after years of wear and tear. With over 50 years of hanging and holding up those heavy doors, the hinges begin to sag. Usually it doesn't hurt the hinge's function too much, but what a sagging hinge affects most is the door's fitment. Because of the sagging hinges, the gaps around the door begin to open up in some areas and close in others. All in all, it makes for a sight one doesn't want to see on one's truck. In the years prior, the common way to fix a sagging door was to replace the worn-out hinge with a less worn used hinge. However, to get the job done in this day and age, it's just like almost every other task on a classic truck: one relies on the aftermarket industry. Being one of the largest providers of Chevy and GMC truck parts, it was only a matter of time before Brothers Classic Chevrolet & GMC Truck Parts added part numbers for new Tri-Five hinges. And that day has now come. Brothers now offers new correct reproductions of the door hinges for '55-59 Chevy and GMC trucks. The complete hinge assemblies are an easy replacement for the worn and sagging, not to mention damaged or missing, door hinges. Brothers manufactures both the upper and lower hinges so users can get the correct fitment and installation GM intended. The upper hinge even includes the door check assembly, which holds the door in the fully opened position.  Here's the new set of hinges...  Here's the new set of hinges from Brothers. They are designed to replace the original hinges; therefore, they fit and align just like the original part.  Before installing anything,...  Before installing anything, Mike at Imzz Industries installed the door check retainer bolt. The bolt needs to be adjusted accordingly once everything is aligned. Installing the new Brothers hinges is an easy yet tedious task. You see, the hinges bolt right up with common hand tools without a hitch. The problem lies in aligning the doors, because unlike some parts where all it takes to fit something is to bolt it in place, doors require proper alignment in the door jamb. Aligning doors is kind of like playing Battleship. You call out coordinates until you get a hit on a ship. Once you get a hit, you dial in on that ship by calling out the surrounding coordinates of the ship, until finally the job is done and the ship is sunk. Similar to that, when the door is somewhat in the correct position, start making ever such slight adjustments until the door fits perfectly. There's no science to it, just the guess and check method. To get a bird's eye view of what it takes to install the Brothers hinges, follow along with Imzz Industries in La Habra, California, while they install a set of the new hinges.  Before hanging the Brothers...  Before hanging the Brothers door hinges, check out how the hinges were aligned....  ...On the door jamb, the mounting...  ...On the door jamb, the mounting hole is oblonged for horizontal alignment. On the hinge itself, that hole is oblonged for vertical alignment.  When installing the hinges...  When installing the hinges to the door jamb, install each hinge to one extreme. For example, place the hinge as far in as possible and as far down as possible, or as far out and as far up as possible....  ...Whatever your decision...  ...Whatever your decision is, just be sure to install both the upper and lower hinge in the same position.  When it comes to installing...  When it comes to installing the door to the hinge, both the upper and lower hinge slide into the door and mount to the bosses inside the door.  Here Mike secures the hinges...  Here Mike secures the hinges to the door while Jim places the door in position. One cool thing about the Tri-Five Chevy is that there is enough room for one man to sit inside the cab and do the wrenching,...  ...while another can stand...  ...while another can stand outside and do the grunt work of lifting, pulling, pushing, etc.  With the hinges secured to...  With the hinges secured to the door and cab, Mike shut the door for the first test fit. As you can see, things were just a bit off, and as in a bit, we mean a lot. The first adjustment will be to raise the door up and push it forward.  Mike's first step to try and...  Mike's first step to try and set the alignment was to leave the bottom hinge alone, then loosen the top hinge on the door and push the door forward and up.  As you can see from this shot...  As you can see from this shot of the A pillar, the adjustment did make things better, but the alignment was still off and the door still needed to be raised up into the jamb.  To try and raise the door...  To try and raise the door up, Mike sat inside the cab and loosened the hinges inside the door, then the grunt man outside used a pry bar to lift the door up into place. Once in place, the hinges were tightened back up and the progress was checked.  Although the door was being...  Although the door was being raised ever so slightly, one thing you have to remember when adjusting a door is that every action has a reaction. So while one gap may have been getting smaller, another was opening up. Where the door meets the fender, things were "sinking in," so to speak.  To counteract the sinking...  To counteract the sinking process, Mike opened up the door and loosened the top hinge where it meets the door jamb. With a pry bar, he pushed the hinge away from the center of the cab and tightened the hinge in place.
At this point, we have pretty much gone over each type of adjustment. As you can see, adjusting the door is a mixture of forward, backward, outward, and inward motions until things begin to gel. Like we said before, it's a tedious job. And although it can be frustrating, it's not nearly impossible, and in the end, the new Brothers hinges will keep the door in the correct spot with no sagging.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The Thinker??? - Haul Monitor
Ryan talks about the friendly badgering that goes on around the shop and overcoming obstacles that seemly pop up out of nowhere during a project....
more
|
|
|
|
|