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Billet Specialties Tru Trac System - Sunday! Sunday! Sunday!Two-For-One Deals On Tru Trac Systems From the February, 2009 issue of Custom Classic Trucks By Dakota Wentz
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Any time you can kill two birds with one stone is absolutely righteous. The mere thought of accomplishing two goals in one job almost sounds insane! But the truth of the matter is, every so often the clouds open up to reveal a once-in-a-blue-moon situation, and oh how sweet it is. In the truck world, one way to get a two-for-one deal without going to Pep Boys for some schwag is to install a serpentine belt system. The thing about serpentine systems is that they truly are a two-for-one deal. On the side of drivability, they increase alternator and compressor efficiency by allowing less belt slippage, and they eliminate the need for two or three belts to run your motor since a serpentine system routes everything together using one belt. Another downside that's out of the picture is the need to bust out the pry bar and adjust belts by positioning alternators and A/C compressors to keep tension on the belts. The reason for that is a serpentine system uses one spring-loaded tensioner pulley that keeps constant pressure on the belt, and because of this everything else is firmly mounted, instead of on a swivel, so to speak, which helps reduce vibration. As for the two-for-one aspect, they look cool and hi-tech, especially the billet systems. When it comes to aftermarket billet products, one company right in the thick of things is Billet Specialties. Their billet repertoire ranges from 22-inch billet wheels to billet door lock knobs and everything in between, including serpentine systems. The Billet Specialties serpentine systems, better known as Tru Trac serpentine systems, are direct bolt-on applications to retrofit (or update modern systems to billet) a variety of popular engines. Whether it's small- or big-block Chevys, Fords, or Hemis, Billet Specialties has a number of kits to equip a variety of motors. However, regardless of make and model, all their kits are based around the same design, engineering, and quality. For our install, SporTrucks by Dean in Moorpark, California, have a Chevy ZZ4 350 crate motor in desperate need of a Billet Specialties Tru Trac system. The small-block Tru Trac serpentine system is designed and engineered to be a direct bolt-on with no modifications. It bolts on at the water pump and aligns itself without stabilizer brackets or adjuster bars. It mounts between the water pump and the engine block using a positive O-ring seal that allows any cylinder head to be used. Each bracket and pulley is machined from 6061-T6 billet aluminum and is highly polished for a quality look. In terms of options, the Tru Trac system comes with a little check box next to A/C and power steering add-ons. Otherwise, all kits are sold with a new polished Power Master 105-amp one-wire alternator, alternator bracket, alternator fan and pulley, bridge bracket, Edelbrock aluminum reverse rotation water pump, water pump pulley with a hard coat anodized belt surface to reduce wear, spring-loaded tensioner, tensioner pulley, crank pulley, 12-point stainless fasteners, and serpentine belt. Kits with power steering come with a new aluminum power steering pump from Sweet MFG with AN fittings (-6 and -10), a power steering pulley, and a power steering bracket. The A/C add-on comes complete with a polished Sanden SD-7 compressor with a polished manifold block and fittings, compressor bracket, and compressor cover.  Spread out like a centerfold,...  Spread out like a centerfold, here's the Billet Specialties Tru Trac system, without A/C, in all its glory. It includes a polished alternator, alternator bracket and pulley, support bracket, water pump, water pump pulley, tensioner, tensioner pulley, power steering pump, power steering pulley, power steering bracket, serpentine belt, and stainless hardware. Everything needed comes right out of the box.  Brian's first step is to strip...  Brian's first step is to strip the front of the motor down by removing the power steering pump, alternator, and water pump.  With the motor stripped, Bryan...  With the motor stripped, Bryan at SporTrucks by Dean installs the four Billet Specialties mounting studs. The bolts are threaded on both sides.... At first thought, it seems like there are a lot of parts to be installed, which could complicate things. But the cold hard fact is that installing a Billet Specialties serpentine kit really is one of the simpler installs you'll come across. Billet Specialties has gone to great lengths to make sure the kits fit and install as easy as possible. On top of that, the directions are more like a 6-year-old's picture book, making things way easy!  ...He applies some silicone...  ...He applies some silicone on one side and screws them into the water pump bosses until they are all the way into the block.  On the passenger side, Brian...  On the passenger side, Brian slides this water pump mounting spacer over the studs, but first he installs the O-rings on both sides of the water pump spacer along with the bypass O-rings. Both the water pump spacer and alternator brackets incorporate O-rings.  On the driver side, the water...  On the driver side, the water pump spacer is built into the alternator mounting bracket. Brian places the O-rings on and slides the bracket over the remaining studs.  Next up, he installs the new...  Next up, he installs the new Edelbrock reverse rotation water pump.  Brian secures the water pump...  Brian secures the water pump in place with the four spacer nuts. The spacers are double-threaded because they hold the water pump in place and act as a mounting position for the other brackets. The shortest spacer nut is for the lower passenger-side stud.  With the water pump installed,...  With the water pump installed, Brian installs the new billet crank pulley.  When it comes time to mount...  When it comes time to mount the power steering pump, the power steering bracket needs to be mounted to the alternator bracket....  ...Then the pump slides into...  ...Then the pump slides into the bracket and mounts. By rotating the pulley on the pump, Brian can get to the bolts' head.  The belt tensioner support...  The belt tensioner support bracket mounts to the two lower passenger threaded bosses.  With the bracket in place,...  With the bracket in place, Brian installs the tensioner to the shortest spacer nut on the water pump and the support bracket,...  ...then fastens the pulley...  ...then fastens the pulley to the tensioner.  With most of the little components...  With most of the little components installed, the bridge bracket can now be installed; the bridge bracket is what really ties the system together. The bracket mounts to the remaining spacer nuts and the belt tensioner's housing. Brian won't tighten down the passenger side until the alternator is in place and aligned, so for now he just leaves them finger tight.  Billet Specialties provides...  Billet Specialties provides a polished billet Power Master alternator with their kits. Brian fastens the alternator to the lower alternator bracket and the bridge bracket to install the alternator. Billet Specialties also supplies shims if the alternator pulley isn't aligned correctly. Once the alternator is lined up, Brian tightens it down along with the bridge plate.  Lastly, he installs the new...  Lastly, he installs the new Billet Specialties billet water pump pulley. The black ring on the pulley is due to the hard coat anodized belt surface that reduces wear.  Brian checks to make sure...  Brian checks to make sure everything is tightened up, then routes the belt. The cool thing about the Tru Trac system is that it's a serpentine kit, which means the alternator, power steering pump, and so on don't need to be adjusted in order for the belt to be tight....  ...Instead, all it takes is...  ...Instead, all it takes is a pull on the belt tensioner with a 5/8 socket or box wrench, which will allow enough slack for the belt to be installed. When pressure is released from the wrench, the tensioner will apply adequate pressure to keep the belt in place and aligned.  Along with the new serpentine...  Along with the new serpentine kit, SporTrucks by Dean installed some other Billet Specialties billet engine components to match the Tru Trac. It's just not cool to have a Billet Specialties Tru Trac juxtaposed with lame factory crate motor valve covers and such. The first thing they installed is their billet water neck.  For the new power steering...  For the new power steering pump, Brian used a billet reservoir. By drilling a couple of holes in the fender,...  ...the reservoir is mount...  ...the reservoir is mounted.  Then a couple of power steering...  Then a couple of power steering hoses were made to hook up the power steering system. Any local plumbing store should be able to whip up a set for ya. If you're not sure where one is, ask the local auto parts store.  Installing new valve covers...  Installing new valve covers is about as easy as it gets. Brian just unscrews a few screws, pops 'em off, and screws the new ones on. SporTrucks picked these grooved Billet Specialties valve covers for the small-block....  ...Before installing the new...  ...Before installing the new valve covers, Brian places the correct gaskets in the covers using some silicone.  Atop the new valve covers...  Atop the new valve covers are these Billet Specialties grooved breathers.  For the finale, a Billet Specialties...  For the finale, a Billet Specialties triangular grooved air cleaner. The small-block isn't quite the same opaque crate motor we saw before.
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The Thinker??? - Haul Monitor
Ryan talks about the friendly badgering that goes on around the shop and overcoming obstacles that seemly pop up out of nowhere during a project....
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