Smoky burnouts with a pickup's right rear tire roasting in a fog of sizzling rubber are a lot of fun-that is, until someone gets beat. All the horsepower in the world will not do a truck any good if it can't hook up. By nature, even stock pickups with open differentials have a hard time leaving the line quick without breaking the drive wheel loose. In the instance of customized pickups with hot motors pumping out up to four times the original horsepower rating, one tire trying to get things moving is near impossible
Such was the case with John Barkley's '74 Chevy short step powered by a 355-inch small-block packing 440 horsepower. The traction problem with his '74 was severe enough it would rear its ugly head any time he tapped the gas pedal to pull out into traffic or accelerate onto the freeway. The additional hidden inconveniences of poor traction are accelerated tire wear and increased fuel consumption. While some performance improvements are hard to quantify if they can't be measured on a dyno, the installation of Auburn Gear's limited slip differential is easily confirmed on the real dyno-the street.
Before Mike and his helpers, Manuel and Kendall, at Toy Shop Transmissions in Pomona, California, installed the Auburn Gear LSD, Mike suggested we pull the '74 out into the street to observe firsthand just how bad of a problem we were dealing with. As expected, the Chevy laid down one pure black patch of rubber from the right rear tire all the way down the street. Admittedly, it was pretty fun to watch the '74 light up the rear tire, but the real fun would be when we were able to see just how much of an improvement the Auburn Gear LSD would make.
We learned of Toy Shop Transmissions from our friends at Street Rodder, Custom Classic Trucks' sister publication. Nearly 15 years ago in the September '92 issue of Street Rodder, Mike walked readers through installing a kit he developed to eliminate the need for a computer to control a GM 700-R4 automatic overdrive transmission. (In an upcoming edition of CCT we'll install one of Mike's kits into a 700-R4 hooked to a 454-powered '75 Fleetside gasser).
The best way to accurately gauge the effectiveness of any performance modification is to make one change at a time. Using Barkley's '74 Chevy as a test bed provided us with the perfect platform. We retained the 3.73.1 gears, implementing the Auburn Gear LSD as the only modification.
Not having to swap out the ring-and-pinion gear eliminated a few extra hours of labor, leveled the playing field for our comparison test, and best of all, greatly decreased the skill level required for a "do-it-yourselfer" to tackle this job in their own garage (close attention must be paid to reestablishing existing backlash).

Mike tested the stock Chevy...

Mike tested the stock Chevy 12-bolt rearend without the limited slip. As expected with power going to the right rear wheel only, John's '74 Chevy burned a one-track patch all the way down the street.

Here are the parts we needed...

Here are the parts we needed for JB's '74 to go from pulling one tire to two. An Auburn Gear LSD with friction additive, new Timken bearings, and a chrome differential cover are thrown in for good measure.

Mike raised the truck on the...

Mike raised the truck on the lift to access the 12-bolt differential cover.

Manuel removed the bottom...

Manuel removed the bottom bolts first to allow the gear oil to drain into a container placed below.

With the differential cover...

With the differential cover removed, Mike stamped a number 1 onto the left bearing cap and left-side face of the differential housing. He repeated the process by stamping a number 2 in the same places on the right side. All the parts must be refitted to their original location upon reassembly. Note the pinion shaft parallel to the right side of the ring gear.

Mike measured gear backlash...

Mike measured gear backlash before removing the stock '74 open differential.

Mike zeroed the dial indicator...

Mike zeroed the dial indicator and then rocked the ring gear...

...to obtain a reading of...

...to obtain a reading of 0.008 (eight-thousandths). Mike said this was the ideal clearance for a street application.

Manuel removed the pinion...

Manuel removed the pinion shaft lock screw before...

...he was able to extract...

...he was able to extract the pinion shaft.

Manuel pushed the flanged...

Manuel pushed the flanged end of the axle shaft inward to...

...release the "C" clips retaining...

...release the "C" clips retaining the axles.

With the axles pulled outward,...

With the axles pulled outward, the next step was to remove the bearing caps.

anuel removed four bolts from...

anuel removed four bolts from the two bearing caps, then...

...withdrew the different...

...withdrew the differential.

The next step was to remove...

The next step was to remove the shim packs.

With the differential housing...

With the differential housing emptied as far as need be for this job, Manuel focused on readying the ring gear to be fitted to the Auburn Gear LSD. Manuel backed the ring gear retaining bolts completely out with a 1/2-inch-drive air impact gun.

Then he smacked the open differential's...

Then he smacked the open differential's right side face directly onto the cement slab...

...to release the ring gear...

...to release the ring gear from the open differential.

Mike loaded the bearing caps,...

Mike loaded the bearing caps, hardware, and ring gear into a steam cabinet for cleaning before reassembly.

Within half an hour the parts...

Within half an hour the parts were ready...

to be removed from the cabinet...

to be removed from the cabinet and dried with compressed air.

Mike applied red Loctite to...

Mike applied red Loctite to the ring gear retaining bolts.

The Timken bearings were pressed...

The Timken bearings were pressed onto the Auburn LSD before the ring gear was bolted on.

Fresh from the steam cabinet,...

Fresh from the steam cabinet, the ring gear was still quite hot.

Still hot meant the ring gear...

Still hot meant the ring gear was expanded enough for Mike to easily slip it onto the Auburn LSD. Auburn Gear advises using heat to expand the ring gear for installation, stating specifically NOT to use a torch.

Mike used the air impact gun...

Mike used the air impact gun to draw the ring gear up evenly, ensuring it was not cocked at any point.

Manuel used an air angle grinder...

Manuel used an air angle grinder with a 40-grit disc to surface the face of the differential housing.

Afterward, Manuel flushed...

Afterward, Manuel flushed the old gear oil and grit out with a spray can of brake cleaner...

...then used compressed air...

...then used compressed air to blow the housing dry.

Manuel applied synthetic grease...

Manuel applied synthetic grease to the Timken bearings, ensuring they were fully lubricated before the hypoid gear oil circulated.

Auburn Gear advised it was...

Auburn Gear advised it was essential the new matching Timken outer races were used in conjunction with the new Timken inner bearings...

...Manuel pushed the assembled...

...Manuel pushed the assembled Auburn Gear LSD into place with shim packs originally used to provide 0.008 clearance for the stock open differential.

Manuel used a hammer and punch...

Manuel used a hammer and punch to drift the shim packs home.

The bearing caps were torqued...

The bearing caps were torqued down...

...then Manuel mounted the...

...then Manuel mounted the dial indicator and zeroed it.

The combination of installing...

The combination of installing new Timken bearings along with the Auburn Gear LSD added 0.004 clearance to the existing ring-and-pinion gear for a total of 0.012 backlash.

Mike pulled an installation...

Mike pulled an installation kit from his shelves and dug out a selection of shims.

He measured the existing ...

He measured the existing shims...

...then reshuffled the pack...

...then reshuffled the pack with 0.004 more behind the left side and 0.004 less on the right side to move the ring gear toward the pinion gear.

By doing this, Mike regained...

By doing this, Mike regained the original 0.008 backlash he was after.

To demonstrate for us that...

To demonstrate for us that 0.008 was the correct amount of backlash, Mike brushed gear-marking compound onto the ring gear.

Then he rocked the gears to...

Then he rocked the gears to mesh them 180 degrees with a box wrench.

Meshing the gears revealed...

Meshing the gears revealed the desired wear pattern in the gear-marking compound.

Manuel pushed the pinion shaft...

Manuel pushed the pinion shaft back into place, then tightened the pinion shaft lock screw. Note the blue Loctite on the threads.

After bolting on the chrome...

After bolting on the chrome differential cover, Manuel removed the filler plug and added the bottle of friction additive included with the Auburn LSD.

Manuel topped off the rearend...

Manuel topped off the rearend with non-synthetic 80-90 hypoid gear oil, then lowered JB's truck onto the ground.

Mike backed JB's '74 out into...

Mike backed JB's '74 out into the street and stomped on it exactly as he did before the LSD's installation.