Maintaining your truck's good looks is kind of like proper dental hygiene. You can brush your teeth every day of your life for 30 years and lose them one night in a bar fight. The same thing can happen to an old truck. After surviving for many years without missing a tooth, a classic truck's grille can be knocked out in one instance of bad luck.
Fortunately, thanks to the good folks at Classic Industries in Huntington Beach, California, repairing the damage on classic Chevrolet trucks is a lot less expensive than a trip to the dentist, and way more fun. In the case of the '74 Chevy Stepside pictured here, our goal was to mildly customize a stock vehicle's ordinary looks. To restore a stocker, all you have to do is follow the numbers. A '57 Chevy hood and grille have to be located in order to properly restore a '57 Chevrolet truck. Trust us, if you rolled up with a '56 grille and '58 hubcaps on a '57 Chevy in front of a bunch of restored truck freaks, it would only be moments before the truck was swarming with goofballs. They'd be quoting from the book of restored stock trucks as they pointed out the glaring inaccuracies.
That's the fun of customizing. It takes more imagination to modify an old truck than it does to restore one. What's key is selecting the right modifications, which can make or break the end results. A good example of what we are talking about is not all that hard to find. Contrary to what one might imagine, some of the grossest things we have ever seen done to an old truck were spotted right here on the streets of Southern California. One of our favorites was a fledgling George Barris impersonator who stuck a cowl-mount GTO tachometer alongside a Dodge Ramcharger hood scoop, smack in the middle of a '55 GMC's flattop hood. The custom wannabe Barris hood he created looked like he raided Home Depot's chain link fencing aisle with a big magnet.
In addition to styling decisions, one has to evaluate whether or not the desired look can be achieved utilizing available parts without a ton of custom fabricating. Of course, as evidenced by some of the more radical examples gracing Custom Classic Trucks' pages, there isn't too much that can't be done if a person has the skills along with the time and dough to pull it off.

Here's Classic Industries'...

Here's Classic Industries' '73-78 reproduction headlight bezels, '73-80 DOT side markers, and '75-80 turn-signal/parking lamp lenses. The grille (part number T70043) is designed to replace original equipment '77-79 Chevy truck grilles. These offer a mild custom look thanks to being molded without the raised area in the center to house a Bow Tie.

We removed all the old trim...

We removed all the old trim pieces on the nose, except the stock '74 grille.

Notice the Bow Tie molded...

Notice the Bow Tie molded into the original '74 Chevy grille. By selecting Classic Industries' reproduction '77-79 grille, it's possible to have a custom look with a Chevrolet-designed grille. JB removes the top center mounting screw.
That's definitely cool stuff, but this tech story is for guys who want a unique custom look without spending a lot of time or money. In photograph number 1, we have laid out a grille, headlight bezels, DOT markers, and turn-signal lenses. With the exception of the '77-79 grille, everything shown is intended as a direct replacement for the front end of our subject vehicle, John Barkley's '74 Chevy pickup. We initiated the '74's facelift when John said he would like to renew his trusty shortbed's looks with a subtle customizing twist to his truck's centerpiece, the grille.
This is where our story encountered a slight glitch. Wally Thor, our resident George Barris impersonator, was hanging around the office when JB made the comment. CCT readers might remember Wally from the tech feature "Stop In The Name Of Love" in the June '06 issue on upgrading his '56 Chevy with Master Power Brakes' four-wheel disc brake conversion kit. Wally wanted to express his gratitude by ordering all the Classic Industries parts necessary to do the job and complete the install. There was no problem when it came to ordering the parts, but Wally failed to check whether he could adapt the '77-79 grille without modifications. When the time came to assemble JB's Chevy, it was exactly like one of those gearhead TV shows. We were on deadline and under the gun to pull it all off with one shot.
Our first indication things were headed south was when Wally showed up at our old tech center with the Classic Industries parts still in their boxes and wrapped in factory-sealed protective bags. With a slightly concerned expression, JB removed the parts and laid them out for the photograph in caption number one. It was obvious JB was impressed with the quality of the Classic Industries products, but his distrust for Wally's preparation was growing by the minute. Moments later we discovered the new grille would not bolt in directly. Had we known this fact in advance, we could have fabricated new brackets and relocated them to mate with the existing holes in the new grille. This was the last tech feature shot in the old Primedia tech center. Unfortunately, all the tools and materials that could have knocked out a simple set of brackets in a pinch had already been shipped to the new building. On the bright side of things, we got to demonstrate just how much you can accomplish with a single Phillips screwdriver.

Next he removes the lower...

Next he removes the lower center mounting screw.

JB is almost done with that...

JB is almost done with that and ready to remove the...

...mounting screws located...

...mounting screws located at the center of the grille's left and right sides.

Once JB removed the screws,...

Once JB removed the screws, all it took was a tug and the grille came right out.

Wow, it's kind of like looking...

Wow, it's kind of like looking at the back of an old Sears refrigerator, isn't it?

Positioning the '77-79 grille...

Positioning the '77-79 grille into place revealed that it fit the opening, but the mounting holes didn't line up. With the right tools and materials it would have been relatively simple to properly mount a Classic Industries later-model grille sans the Bow Tie.

At $9.95 each, the plastic...

At $9.95 each, the plastic reproduction bezels from Classic Industries are a bargain. They're extremely light and indistinguishable from the original pot metal part.

The lefthand bezel, part number...

The lefthand bezel, part number T70064, fit into place as easily as an original part.

The self-tapping Phillips...

The self-tapping Phillips screws were screwed in but not tightened down.

Leaving the first mounting...

Leaving the first mounting screw loose enabled us to shift the bezel around until it lined up with the second screw hole. Once JB had the mounting screws in place, he snugged them down evenly.

This tab on the lens locates...

This tab on the lens locates it into place.

Upon removing the original...

Upon removing the original turn-signal lens, we noticed the tab had been cut off. Wondering why, we attempted to mount the lens and discovered previous body damage closed the gap.

The easiest thing to do was...

The easiest thing to do was clip the tab off with a pair of diagonal cutters (dikes).

Lacking the proper tools,...

Lacking the proper tools, we improvised with a saw blade to cut out the additional material needed to make the lens fit.

Another subtle change to the...

Another subtle change to the '74 Chevy was to swap out the base-model DOT side-marker lenses with chrome-trimmed Classic Industries Silverado lenses. Removing two screws from the top and bottom of the lenses was all it took to take them out.

As evidenced here, it is quite...

As evidenced here, it is quite common for the original equipment DOT side-markers to be cracked or broken from age. Thanks to one-piece construction, buying new lenses takes care of this problem.

After twisting the side-marker...

After twisting the side-marker light into the new lens' socket, the completed side-marker was pushed back into place...

...and the two mounting screws...

...and the two mounting screws were tightened down.

With everything said and done,...

With everything said and done, JB's '74 Chevy looks as good as new...and not stock!

Here's how the '74 appeared...

Here's how the '74 appeared after our mild customizing treatment. Notice how the clear turn-signal lenses toned down the stock amber lenses' garish appearance.