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Fatman Fabrications - Bolt In Fatman's IFS - Tech

Fatman Fabrications
The crossmember and spring... 
   
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Fatman Fabrications
The crossmember and spring tower bolt on using the same hardware. As you can see, this duplicates the general idea GM used and does a good job of making the whole area strong and clean-looking at the same time.
Fatman Fabrications
We used the large flat washers... 
   
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Fatman Fabrications
We used the large flat washers on the inside of the framerails. This provides a means to spread the force to a wider area and makes the crossmember more bulletproof.
Fatman Fabrications
Especially with the large... 
   
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Fatman Fabrications
Especially with the large lower A-arm bolt, all the hardware requires a liberalnapplication of anti-seize to prevent major problems with galling, cold-welding, and corrosion jamming later.
Fatman Fabrications
The lower A-arm gussets had... 
   
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Fatman Fabrications
The lower A-arm gussets had to be located so the hardware for the rack has clearance. Make sure, because moving it later is a real bear!
Fatman Fabrications
Weld the gusset reinforcement... 
   
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Fatman Fabrications
Weld the gusset reinforcement all the way around-remember to wear your welding gloves and mask. You may prefer to do this on the bench prior to installing the crossmember.
Fatman Fabrications
Yes, that rear A-arm bolt... 
   
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Fatman Fabrications
Yes, that rear A-arm bolt gets close, but that's fine. Start the nuts, push the A-arm and hardware toward the rails, then use end wrenches to tighten the hardware down.
Fatman Fabrications
Pop the bushings into the... 
   
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Fatman Fabrications
Pop the bushings into the rack like this. The brim of the top hat- like bushing must be sandwiched between the rack and the frame.
Fatman Fabrications
We started the rack bolts... 
   
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Fatman Fabrications
We started the rack bolts (slathered with anti-seize), then pushed the whole thing to at once.
Fatman Fabrications
The unique stainless steel... 
   
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Fatman Fabrications
The unique stainless steel arms have these clever mount pads that adapt for different applications and for different spring/ shock setups, including the coilovers used here and air springs.

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