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1939 Ford pickup - Nastruck With Betty Davis, Uh...Mini Cooper Eyes

Make It Fast and Ugly
By Rich Boyd
Photography by Courtesy of Just Dreamin' Inc.
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The design rendering was a... 
   
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The design rendering was a joint venture. Some of the creative ideas were by Just Dream'N while other were from artist Steve Hagan of Victory Illustrations.
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Here's the completed redesign... 
   
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Here's the completed redesign of the '39 Ford in primer with a new face. Note the addition of an under-fender air dam.
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Before the crew at Just Dream'N... 
   
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Before the crew at Just Dream'N started working on the fenders to add the Mini Cooper headlights, the center of the Ford oval grille was surgically shortened 2 inches to improve aesthetics and provide a bit more room for the front air dam.
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The crew started the project... 
   
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The crew started the project by cutting a hole in the original fender sheetmetal large enough to locate the large-diameter and 12-inch-long headlight assembly. They also made initial assessments to ensure the light beam would project onto the roadway.
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With the hoodsides and fenders... 
   
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With the hoodsides and fenders in position, work began. In order to make some observations about where to add the large oval headlight to the large round fender, many measurements were made. It was decided to position the headlights slightly inboard of the tires for clearance.
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A few reference marks were... 
   
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A few reference marks were made to ensure the headlight assembly would stay in the same place each time it was located in the fender.
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If you look closely at the... 
   
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If you look closely at the inside of the large headlight assembly, you'll notice a crescent-shaped gap around the bright trim ring. This gap must be eliminated when the new fender pattern is created from metal.
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The headlight was duct-taped... 
   
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The headlight was duct-taped securely in place. Then Russ used several pounds of modeling clay to build a new surface around the oval headlight assembly.
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Looking forward from the rear... 
   
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Looking forward from the rear of the fender, it's possible to see how the modeling clay was sculpted to flow into the original hoodsides and the original fender shape. Remember, the Mini Cooper headlight assembly is 12 inches long under this new shape.
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The modeling clay added to... 
   
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The modeling clay added to the fender creates a double peak-one from the center of the new headlight and one through the center of the original fender. Aesthetically, the crew was trying to achieve the look of a '37 Ford fender with an integrated headlight.
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Looking from the rear, it's... 
   
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Looking from the rear, it's possible to see how the double peak was resolved into the original fender shape.
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The modeling clay raised the... 
   
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The modeling clay raised the surface around the inside half of the headlight where the assembly will be mounted when the new sheetmetal patch is completed.
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The clay was examined from... 
   
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The clay was examined from every angle until the crew was satisfied that the shape of the fender was as graceful as possible with the marriage of old and new.
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Here's one more look at the... 
   
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Here's one more look at the modeling clay (from the side) before a plaster mold was created.
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The clay was first wet, and... 
   
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The clay was first wet, and thin plastic was used to cover the clay and to serve as a mold release.

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