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A CCT Shop Tour With The Father Of Fuel Injection - TechSTU Hilborn Of Hilborn Fuel Injection Engineering From the February, 2009 issue of Custom Classic Trucks By D.Brian Smith Photography by D.Brian Smith
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Remember those special days in school, when everyone crammed into buses to take a field trip perhaps to a museum or a concert? Learning new things this way was easy. You were on vacation from the boring classroom and discovering new things about the world around you. Maybe you met grownups who were excited about work and enjoying their jobs, like energetic kids in adult bodies happy in their careers. Last September, CCT's shop tour of Hilborn Fuel Injection Engineering was like taking a field trip. Like Merlin the Magician in Camelot, Hilborn's founder, Stu Hilborn, is a youthful 87, and his life's work has him growing younger by the day. Aside from going golfing every Thursday, Stu can be found during work days at play in his shop in Aliso Viejo, California, helping to keep the vintage appeal and high performance of Hilborn Fuel Injection Engineering powering race cars, muscle machines, and hot rods into the next millennium. Stu has been in the business of instantaneous, reliable fuel-throttle response for over 54 years. Born in Sylvan Lake, Canada, in 1917, Stu Hilborn was eight when his family moved to Pasadena, then settled in the La Brea/Washington Street area of Los Angeles. After graduating from L.A. City College in chemistry, Stu landed a job with the General Paint Company as a paint chemist. A friend introduced him to dry lakes racing at Muroc Lake in the late 1930s. One visit to Muroc, and he was hooked. Duesenberg racer Eddie Miller Sr. lived nearby and Stu and Eddie Miller Jr. became fast friends. Recognizing what a rabid interest Stu had in racing, Eddie Sr. mentored Stu in both the nuances of piloting a racecar and building engines, modified chassis, and fast cars. Eddie Sr. had created an innovative intake manifold with four large single-barrel Stromberg carbs, each feeding two cylinders of the Ford flathead V-8 that powered Stu's dry lakes streamliner. With the racecar, Stu went as fast as 146 mph in 1947. One of his problems was running methanol through the pot-metal carburetors. The fuel corroded the cheap metal, clogging the carbs' jets, thus starving the engine of fuel. Also, the carbs weren't able to distribute an equal air/fuel mix to each cylinder. Stu enlisted and served in WWII. While he was away, he contemplated how he might craft a fuel-injection system that might evenly distribute fuel and air to each cylinder. Being timed injection systems, other fuel-injection units of the era didn't work reliably, since they were turning off the flow of fuel with each revolution of the camshaft. Stu sought to flow fuel and air continuously to each cylinder. By chamfering the fuel-injection nozzles like an ice-cream cone, Stu overcame his biggest obstacle, an even rate of fuel and air to each cylinder. Despite skepticism from his peers, Mr. Hilborn displayed his untested prototype at a SCTA (Southern California Timing Association) SEMA-like hot-rod show, which commemorated the first 10 years of hot rodding (1938-1948). Later in 1948, Stu's first test of the fuel-injection system was a complete success. His streamliner fired on the first attempt and attained a speed of 120 mph at Muroc, before shutdown. His test was held on the deserted lake and Stu didn't wish to tempt fate without an ambulance on hand. On July 18 that year, friend and fellow SCTA member Howie Wilson drove the Hilborn fuel-injected streamliner to the highest speed ever achieved at the lakes, an astounding 150 mph. This was a Miller Sr. V-8 powered and Miller Jr. body and chassis creation. In 1948, still a 20-something bachelor, Stu took a chance, quit his job, and began building and selling fuel-injection systems. He began by providing systems for midget racecars. Fellow mechanics, racers, and hot rodders didn't think you could keep the fuel flowing nonstop without problems cropping up. But, as more and more racers began to win with Hilborn-equipped engines, the tides began to turn. At the Indy 500 in 1949, six cars that made the race field qualified with the same Hilborn fuel-injection system, which was swapped from car to car. By 1950, Mauri Rose finished a respectable third with a Hilborn-equipped car. By 1951, 18 Hilborn-injected cars raced at Indy, with six of them finishing in the top 10. Since 1951, Carburetion Day at Indy no longer has literal meaning, as Hilborn fuel-injection systems have powered Indy 500 winners 34 times. To this day, Hilborn Fuel Injection Engineering systems, both mechanical and EFI, are powering racecars and enthusiasts' hot rods. Stu's twin daughter and son, Edris and Duane, work in the family business. What's more, professional photographer and Edris' husband, Dan Snipes, has his studio within the adjoining building. With good reason, he does all Hilborn's product photography. Doing what you're passionate about and being surrounded by those you love are two ingredients the Hilborns and Snipes use to combat the passage of time, and in Stu's case, the onset of young age.  A veritable Merlin the Magician...  A veritable Merlin the Magician when it comes to fuel injection, Stu Hilborn poses next to his salt flats dominating streamliner.  Some of Stu Hilborn's numerous...  Some of Stu Hilborn's numerous SCTA trophies are displayed along the staircase that leads to his office. Part of the fun of visiting the Hilborn facility is in seeing all the automotive racing and hot-rodding history on display.  As seen from above - in the...  As seen from above - in the foreground is Hilborn's inventory of components, which await final assembly. In the background, next to the shipping area, are complete, boxed fuel-injection systems.  Working in the CNC machine...  Working in the CNC machine area, a Hilborn employee studies the specifications for the next program that he needs to enter in one of the six available CNC machines.  Ever an innovator, Hilborn...  Ever an innovator, Hilborn Fuel Injection Engineering purchased one of the first CNC machines in the country in 1979 for $100,000. CNC machine maestro Greg Shepherd and Stu Hilborn stand next to one.  Stu's Son Duane works in the...  Stu's Son Duane works in the machine shop area, in addition to the other areas of the shop.  Stu shows us one of the wood...  Stu shows us one of the wood molds that is used to form the intake ports, or plenums, for one of the many Hilborn mechanical fuel-injection manifolds. All wood molds are in two pieces, so they can be removed from the new metal positive component.  Due to metal shrinkage when...  Due to metal shrinkage when cured, the molds are a fraction bigger than normal size.  Within what the Hilborn crew...  Within what the Hilborn crew call the Pattern Room are scads of mostly wood, but also some metal molds. The molds pictured are wood, but they have epoxy paint on them.  Recently back from an anodizing...  Recently back from an anodizing company, various Hilborn components will go on to the assembly line to be put together.  Mr. Hilborn holds up a freshly...  Mr. Hilborn holds up a freshly powdercoated intake plenum, which will eventually find a home atop one bank of a lucky V-8 engine.  In 1964, a Hilborn employee...  In 1964, a Hilborn employee campaigned a twin-turbo Hilborn Fuel Injection Engineering-equipped Chrysler Hemi A-rail dragster. The engine made 1,900 hp. The engine was reliable, however, clutches of the era could not handle that much power.  Wearing a shy smile, Hilborn...  Wearing a shy smile, Hilborn employee Don Enriquez stands next to some of his drag racing trophies. His nickname is "The Timeless One." He has been working at Hilborn since the early 1960s and raced all those years. Don still races and wins today. He piloted the A-rail turbo Hilborn fuel-injection Hemi dragster we mentioned in the last caption.  An EFI fuel-injection system...  An EFI fuel-injection system is in the EFI flow bench and has already been calibrated according to the prospective owners' engine specifications.  Unlike other companies' EFI...  Unlike other companies' EFI systems, which require you to hook them up to a laptop to be calibrated, Hilborn's EFI system is calibrated by turning eight screws. Company Founder, aka the Father of Fuel Injection, Stu Hilborn demonstrates how easy the calibration process is, at the EFI flow bench.  Two mechanical fuel-injection...  Two mechanical fuel-injection flow benches are shown in this photograph.  Next to a finished Hilborn...  Next to a finished Hilborn EFI system are unfinished units awaiting completion.  Standing next to a display...  Standing next to a display of some of Hilborn Fuel Injection Engineering's finery are Stu Hilborn, his daughter Edris Snipes, and son Duane Hilborn. Edris and Duane are twins.  Another new product for Hilborn...  Another new product for Hilborn is its modular fuel-injection systems. Technician George Volkert holds a modular fuel-injection system that fits a motorcycle engine. The individual fuel-injection plenums can actually be locked together. The modular systems eliminate having to mold different fuel-injection manifolds for varying applications.  What if you could order anything...  What if you could order anything you wanted for Christmas out of the Hilborn catalog? That would have to be the greatest Christmas present of all time.
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The Thinker??? - Haul Monitor
Ryan talks about the friendly badgering that goes on around the shop and overcoming obstacles that seemly pop up out of nowhere during a project....
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